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Innovatives ökologisches und ökonomisches Konzept für den Weiterbetrieb von Biogasbestandsanlagen unter Berücksichtigung fortschrittlicher Biogasaufbereitungsmethoden mit optimierter CO2-Reduzierung für verschiedene Betriebsmodell

Fichtner, Johannes; Ferchau, Erik; Böhm, Sven; Ninow, Jan; Zobjeck, Aljoscha ...

FNR/KTBL-Kongress am 8. und 9. September 2025, Stuttgart, 208 - 210.


Open Access
 


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Simultaneous Reductions in NOx Emissions, Combustion Instability, and Efficiency Loss in a Lean-Burn CHP Engine via Hydrogen-Enriched Natural Gas

Fichtner, Johannes; Ninow, Jan; Kapischke, Jörg (2025)

Energies 18 (16), 4339.
DOI: 10.3390/en18164339


Open Access Peer Reviewed
 

This study demonstrates that hydrogen enrichment in lean-burn spark-ignition engines can simultaneously improve three key performance metrics, thermal efficiency, combustion stability, and nitrogen oxide emissions, without requiring modifications to the engine hardware or ignition timing. This finding offers a novel control approach to a well-documented trade-off in existing research, where typically only two of these factors are improved at the expense of the third. Unlike previous studies, the present work achieves simultaneous improvement of all three metrics without hardware modification or ignition timing adjustment, relying solely on the optimization of the air–fuel equivalence ratio 𝜆. Experiments were conducted on a six-cylinder engine for combined heat and power application, fueled with hydrogen–natural gas blends containing up to 30% hydrogen by volume. By optimizing only the air–fuel equivalence ratio, it was possible to extend the lean-burn limit from 𝜆1.6 to 𝜆>1.9, reduce nitrogen oxide emissions by up to 70%, enhance thermal efficiency by up to 2.2 percentage points, and significantly improve combustion stability, reducing cycle-by-cycle variationsfrom 2.1% to 0.7%. A defined 𝜆 window was identified in which all three key performance indicators simultaneously meet or exceed the natural gas baseline. Within this window, balanced improvements in nitrogen oxide emissions, efficiency, and stability are achievable, although the individual maxima occur at different operating points. Cylinder pressure analysis confirmed that combustion dynamics can be realigned with original equipment manufacturer characteristics via mixture leaning alone, mitigating hydrogen-induced pressure increases to just 11% above the natural gas baseline. These results position hydrogen as a performance booster for natural gas engines in stationary applications, enabling cleaner, more efficient, and smoother operation without added system complexity. The key result is the identification of a 𝜆 window that enables simultaneous optimization of nitrogen oxide emissions, efficiency, and combustion stability using only mixture control.

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Experimental investigation into the functionality of alkaline water electrolysis with ion‐solvating membrane in anode feed mode using diluted potassium hydroxide.

Jarosch, Dieter; Warren, John James; Kapischke, Jörg (2025)

Heliyon 11 (2), e42075.
DOI: 10.1016/j.heliyon.2025.e42075


Open Access Peer Reviewed
 

This study explores the unique operating behavior of an alkaline water electrolysis cell equipped with an ion-solvating membrane, operated with a diluted alkaline electrolyte, specifically 1-M potassium hydroxide (1M KOH), in anode feed mode. Our investigations reveal several key insights. Charge transport: In an ion-solvating membrane, charge transport occurs through both the cations and anions of the electrolyte. Due to electro-osmosis, cation transport to the cathode results in a combined hydrogen-electrolyte discharge from the cathode compartment of the electrolysis cell. The discharged electrolyte is more concentrated than the electrolyte supplied to the anode. The concentration and flow rate of the electrolyte increase with current density and electrolyte temperature. Current density dependence: Since only a fraction of the total charge is transferred by hydroxide ions within the membrane, current density strongly depends on the electrolyte flow through the anode compartment. Membrane stability and performance: The membrane’s mechanical and chemical stability enables operation at high temperatures, up to 80 ◦C. This stability enables increased current density at a given cell voltage. Effects of catalyst use: Using cathode catalysts with high surface areas, such as Raney-Ni, enhances current density because highly concentrated liquid potassium hydroxide forms at the cathode during operation. Anode catalysts with high surface areas increase current density, but only if the flow of hydroxide ions is not impeded. Otherwise, the jV-curve exhibits transport-limited behavior.

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Alkaline membrane electrolysis for the cost-effective production of hydrogen (wissenschaftliches Poster)

Jarosch, Dieter; Ninow, Jan; Kapischke, Jörg (2024)

HYDROGEN DIALOGUE – Summit & Expo. Nürnberg Messe, 4.-5.12.2024. .


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Virtual Nitrogen Oxide Sensor for Improved Emission Control in Natural Gas/Hydrogen Cogeneration Power Plants

Fichtner, Johannes; Gegner, Adrian; Ninow, Jan; Kapischke, Jörg (2023)

5th International Conference Business Meets Technology, Valencia 2023.
DOI: 10.4995/BMT2023.2023.16705


Open Access Peer Reviewed
 

This study demonstrates the need for novel gas engine control systems for com-
bined heat and power plants, also known as cogeneration power plants, connected to natural
gas grids. Hydrogen addition to natural gas grids in a range of up to 5% by volume is already
permitted throughout Europe. This offers the possibility to reduce carbon dioxide emissions
of end consumers connected to public natural gas grids and contributes to climate protec-
tion. However, conventional engine controls are not designed for natural gas/hydrogen mixture
operation. We tested fuels with up to 30% hydrogen by volume using a commercial six-cylinder
spark ignition engine, designed for natural gas or biogas operation in power plants. With engine
settings according to usual cogeneration operation, nitrogen oxide emissions increased expo-
nentially with increasing hydrogen amounts. We demonstrate that the usual approach of using
the lower heating value of the fuel mixture to regulate the engine is unable to accommodate the
hydrogen induced changes. For this reason, we developed a mathematical model to determine
the nitrogen oxide emissions based on boost pressure and power output. The idea behind this
novel approach is to regulate the engine based on emissions, regardless of the fuel gas. In this
work the approach for this virtual sensor is described and its performance demonstrated.

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Hydrogen enriched natural gas as fuel for CHP units

Fichtner, Johannes; Gegner, Adrian; Ninow, Jan; Kapischke, Jörg (2023)

International Journal of Hydrogen Energy 48, 35280-35290.
DOI: 10.1016/j.ijhydene.2023.05.263


Open Access Peer Reviewed
 

This study investigates the potential benefits and drawbacks of adding hydrogen to natural
gas grids on stationary cogeneration plants. Fuel blended with up to 30% hydrogen by
volume was tested using a commercial six-cylinder spark ignition engine designed for pure
natural gas operation without modifications to the engine. In line with normal practice for
cogeneration plant engines, the power output, the lower heating value of the air/fuel
mixture, the ignition timing and the engine speed were held constant. Results show that
increasing hydrogen concentration led to an earlier peak cylinder pressure, indicating
significantly accelerated combustion. As a result, peak pressures were up to 39% higher
than with natural gas and up to 10% of fuel burned before top dead center. Despite this,
thermal efficiency improved up to 6%. Cycle-by-cycle variation decreased by half, indi-
cating reduced misfires on account of hydrogen. However, nitrogen oxide emissions
increased exponentially with increasing hydrogen amounts. Our findings suggest that
hydrogen-enriched natural gas is a promising fuel for stationary cogeneration plants, but
modifications to engine control settings are necessary to ensure optimal performance and
compliance with nitrogen oxide emission regulations. These modifications might include
adjustments to the mixture control system and ignition timing.

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Wasserstoff-Inselnetzwerk der Hochschule Ansbach

Schultheiß, Daniel; Jarosch, Dieter; Kapischke, Jörg (2022)

Green Efficient Technologies 2022, Dr. Harnisch Verlags GmbH, Nürnberg, ISSN 2752-2040.



Hydrogen-island grid of Ansbach University of Applied Sciences

Schultheiß, Daniel; Jarosch, Dieter; Kapischke, Jörg (2022)

Green efficient technologies : GET 2022 2022.


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Änderungen der Gaseigenschaften im Gasnetz und ihre Auswirkungen auf die motorische Verbrennung

Petsch, Roman; Kapischke, Jörg (2021)

gwf Gas + Energie 2021 (05), 05398_2021_05_02 | 30-37.


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Lubricants in Combined Heat and Power Units - Comparison of two Oils

Gröper, Mirko; Petsch, Roman; Kapischke, Jörg (2018)

Business Meets Technology. Proceedings of the 1st International Conference of the University of Applied Sciences Ansbach 25th to 27th January 2018. Aachen: Shaker (campus_edition Hochschule Ansbach), 38-41.



Intelligente Biogasanlagen flexibel und effizient im Verbund

Gröper, Mirko; Bartsch, Anja; Kapischke, Jörg; von Blumenthal, Astrid...

Johannitag 2018. Hochschule Weihenstephan-Triesdorf, 24.06.2018.



Development, construction and testing of a water electrolysis test cell with anion exchange membrane

Caidi , Mohammed Adib; Jarosch, Dieter; Kapischke, Jörg (2016)

iSEneC 2016 - Integration of Sustainable Energy Conference. Nürnberg Messe, 11.-12.07.2016.



Entwicklung und Test eines Wasserelektrolyseurs mit einer Anionenaustauschmembran

Caidi , Mohammed Adib; Jarosch, Dieter; Kapischke, Jörg (2016)

Ansbacher Kaleidoskop 2016. Aachen: Shaker Verlag (campus_edition Hochschule Ansbach), 103-110.



Neue Herausforderungen für Blockheizkraftwerke in der Power-to-Gas-Technologie

Eckert, Julia; Bößl, Franz-Josef; Kapischke, Jörg (2015)

gwf - Gas+Energie 156 (01-02), 56-63.



Prof. Dr.-Ing. Jörg Kapischke


Hochschule Ansbach

Hochschule Ansbach - Fakultät Technik
Residenzstr. 8
91522 Ansbach

T +49 981 4877-310
joerg.kapischke[at]hs-ansbach.de