Multi-material 3D Printed Interfaces. Influencing Factors and Design Considerations

Abstract

In recent years multi-material Additive Manufacturing gained more interest as new applications were found in domains such as bioengineering, soft robotics and actuators, electronics and many more. Fused Filament Fabrication (FFF) is one of the most used AM technologies for multi-material 3D printing due to relatively low-cost equipment and a large variety of thermoplastic materials. Even so, issues are still to be solved regarding the adhesion mechanisms at the level of bond interface, especially for dissimilar materials. Therefore, this paper aimed to identify influencing factors over the printing process of multi-material parts at the interface level. The influencing factors were determined using a literature review and Cura slicing tool user guide and systematised using a cause-effect diagram. The main domains of influence are Materials bonding, Printing equipment, Model geometry, and Method of printing and processing. These domains were further split into more specific factors and discussed based on their influence over multi-material interface printing.

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